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Occupational Certificate: Boilermaker NQF 4
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Assignment 1
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Learner Induction
Learner Induction Assessment
Workplace Based Essential Skills Assessment
Workplace Based Essential Skills LG
General Course Information
Boilermaker QCTO Curriculum
Implementation plan Boilermaker
KM-01: Introduction to the Boilermaker Trade
KM-01-KT01: Introduction to the Boilermaker Trade
KM-01-KT02: Occupational Health, Safety and Environment
KM-01-KT03: Quality Control and Quality Assurance Awareness for the Boilermaker
KM-01-KT04: Fabrication
References
Formative Activity 1: KM-01-KT01 Introduction to the Boilermaker Trade. NEW 2023
Formative Activity 2: KM-01-KT02 Occupational Health, Safety and Environment . NEW 2023
Formative Activity 3: KM-01-KT03 Quality Control and Quality Assurance Awareness for the Boilermaker. NEW 2023
Formative Activity 4: KM-01-KT04 Fabrication. NEW 2023
KM-02: Boilermaker Tools, Equipment, Machines and Materials
KM-02-KT01: Boilermaker Trade Related Tools and Equipment
KM-02-KT02: Trade related machines and machine operations
KM-02-KT03: Computer numerical control (CNC) applications
KM-02-KT04: Materials used in fabrication
References
Formative Activity 1: KM-02-KT01 Boilermaker Trade Related Tools and Equipment . NEW 2023
Formative Activity 2: KM-02-KT02 Trade related machines and machine operations . NEW 2023
Formative Activity 3: KM-02-KT03 Computer numerical control (CNC) applications. NEW 2023
Formative Activity 4: KM-02-KT04 Materials used in fabrication. NEW 2023
KM-02-KT01: Boilermaker Trade Related Tools and Equipment
KM-02-KT02: Trade related machines and machine operations (30%)
KM-02-KT03: Computer numerical control (CNC) applications (25%)
KM-02-KT04: Materials used in fabrication (20%)
KM-03: Fabrication and Pipework
KM-03-KT01: Basic Templates
KM-03-KT02: Pipe and plate templates
KM-03-KT03: Templates for complex components and structures
KM-03-KT04: Forming and shaping simple components
KM-03-KT05: Fabrication using various structural steel shapes
KM-03-KT06: Forming and shaping complex components
KM-03-KT07: Simple pipe work component fabrication.
KM-03-KT08: Pipe work characteristics
KM-03-KT09: Marking off pipe work
References
Formative Activity 1: KM-03-KT01 Basic Templates. NEW 2023
Formative Activity 2: KM-03-KT02 Pipe and plate templates. NEW 2023
Formative Activity 3: KM-03-KT03 Templates for complex components and structures. NEW 2023
Formative Activity 4: KM-03-KT04 Forming and shaping simple components. NEW 2023
Formative Activity 5: KM-03-KT05 Fabrication using various structural steel shapes. NEW 2023
Formative Activity 6: KM-03-KT06 Forming and shaping complex components. NEW 2023
Formative Activity 7: KM-03-KT07 Simple pipe work component fabrication. NEW 2023
Formative Activity 8: KM-03-KT08 Pipe work characteristics. NEW 2023
Formative Activity 9: KM-03-KT09 Marking off pipe work. NEW 2023
KM-03-KT01: Basic Templates (9%)
KM-03-KT02: Pipe and plate templates (5%)
KM-03-KT03: Templates for complex components and structures (5%)
KM-03-KT04: Forming and shaping simple components (9%)
KM-03-KT05: Fabrication using various structural steel shapes (15%)
KM-03-KT06: Forming and shaping complex components (18%)
KM-03-KT07: Simple pipe work component fabrication. (9%)
KM-03-KT07: Simple pipe work component fabrication. (9%)
KM-03-KT08: Pipe work characteristics (15%)
KM-03-KT09: Marking off pipe work (15%)
KM-04: Assembling and Joining
KM-04-KT01: Joining of simple components.
KM-04-KT02: Joining of steel structures
KM-04-KT03: Joining of complex assemblies.
KM-04-KT04: Lifting of loads.
KM-04-KT05: Hoisting, lifting and slinging.
References
Formative Activity 1: KM-04-KT01 Joining of simple components. NEW 2023
Formative Activity 2: KM-04-KT02 Joining of steel structures. NEW 2023
Formative Activity 3: KM-04-KT04 Lifting of loads. NEW 2023
Formative Activity 4: KM-04-KT05 Hoisting, lifting and slinging. NEW 2023
KM-04-KT01: Joining of simple components. (15%)
KM-04-KT02: Joining of steel structures (25%)
KM-04-KT03: Joining of complex assemblies (30%)
KM-04-KT04: Lifting of loads (15%)
KM-04-KT05: Hoisting, lifting and slinging (15%)
KM-05: Cutting and Welding
KM-05-KT01: Thermal application
KM-05-KT02: Heat Treatment
KM-05-KT03: Distortions
KM-05-KT04: Gas, Arc, TIG, MIG Welding processes for flat welding
KM-05-KT05: Gas, Arc, TIG, MIG welding in a down hand position
KM-05-KT06: Arc welding in all positions
KM-05-KT07: Oxy fuel cutting
KM-05-KT08: Automated machine cutting
KM-05-KT09: Plasma cutting
KM-05-KT10: Laser jet and water jet cutting
References
Formative Activity 1: KM-05-KT01 Thermal application. NEW 2023
Formative Activity 2: KM-05-KT02 Heat Treatment. NEW 2023
Formative Activity 3: KM-05-KT03 Distortions. NEW 2023
Formative Activity 4: KM-05-KT04 Gas, Arc, TIG, MIG Welding processes for flat welding. NEW 2023
Formative Activity 5: KM-05-KT05 Gas, Arc, TIG, MIG welding in a down hand position. NEW 2023
Formative Activity 6: KM-05-KT06 Arc welding in all positions. NEW 2023
Formative Activity 7: KM-05-KT07 Oxy fuel cutting. NEW 2023
Formative Activity 8: KM-05-KT08 Automated machine cutting. NEW 2023
Formative Activity 9: KM-05-KT09 Plasma cutting. NEW 2023
Formative Activity 10: KM-05-KT10 Laser jet and water jet cutting. NEW 2023
KM-05-KT01: Thermal application (10%)
KM-05-KT02: Heat Treatment (15%)
KM-05-KT03: Distortions (15%)
KM-05-KT04: Gas, Arc, TIG, MIG Welding processes for flat welding (15%)
KM-05-KT05: Gas, Arc, TIG, MIG welding in a down hand position (10%)
KT0506 Identify welding defects and describe their effect on welds and testing
KM-06: Boilermaker’s Drawings
KM-06-KT01: Boilermaker’s drawings
References
Formative Activity 1: KM-06-KT01 Boilermaker’s drawings. NEW 2023
PM-01:
PM-01-PS01: Read engineering drawings
PM-01-PS02: Compile a material list
PM-01-PS03: Draw and interpret simple plate, pipe and structural steel plate, pipe and structural steel drawings.
PM-01-PS04: Construct developments.
PM-01-PA05: Mark-off materials and parts and make templates.
PM-02:
PM-02-PS01: Maintain hand tools
PM-02-PS02: Maintain power tools.
PM-02-PS03: Maintain stationary machinery.
PM-02-PS04: Maintain layout and measuring tools
PM-02-PS05: Maintain cutting and welding equipment.
PM-02-PS07: Use hand and power tools
PM-02-PS08: Operate machines
PM-03:
PM-03-PS01: Cut material using plasma cutting equipment
PM-03-PS02 Cut material using shears
PM-03-PS03 Cut material using saws
PM-03-PS04: Prepare joints
PM-03-PS05: Apply heat prior to tack welding
PM-03-PS06: Minimize welding distortions
PM-03-PS07: Correct welding distortions
PM-03-PS08: Weld using wire-feed processes. (MIG & TIG)
PM-03-PS09: Handle materials and work pieces
PM-03-PS10:
PM-03-PS11:
PM-03-PS12: Apply gas cutting and heating:
PM-03-PS13:
PM-03-PS14:
Portfolio of Evidence
Learner Information
Assessor Information
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Assessment Preparation
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Declaration of Authenticity
Overall Judgement
Assessment Review
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Boilermaker NQF 4
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Boilermaker NQF 4
Summary
Occupational Certificate: Boilermaker NQF 4
Teacher:
Wynand Knoetze
Teacher:
Sbonelo Madida
Teacher:
Nqubeko Mbatha
Teacher:
Desmond Modise
Skill Level
:
Beginner